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A three-dimensional numerical investigation into aerodynamic feature of the turbocharger turbine under pulsating flow conditions is conducted in this paper. Dual time stepping approach is applied to solve the unsteady Navier-Stokes equations, while the Jameson central scheme is brought in for spatial discretization, and Spalart-Allmaras turbulence model is employed in order to get good viscous resolution, accuracy and computing efficiency. The quasi-steady and unsteady performance of the turbine is given and compared. Five blade passage cross sections are chosen to analyze the structure of the secondary flow at 4 key instants. The developments of different vortex, especially the tip leakage vortex, passage vortex are discussed. The results have shown that the unsteady performance deviates substantially from quasi-steady performance, and the secondary flow structure varies tremendously under the pulsating flow conditions.

The ignition of lubricating oil droplet has been proved to be the main factor for pre-ignition and the following super-knock in turbocharged gasoline direct injection engine. In this paper, the ignition process of lubricating oil droplet in combustible ambient gaseous mixture was investigated in a rapid compression machine (RCM). The pre-ignition induction by oil droplet of the ambient gaseous mixture was analyzed under different initial droplet volume and effective temperature conditions. The oil droplet was suspended on a tungsten fiber in the combustion chamber and the ignition process was recorded by a high-speed camera through the quartz window mounted at the end of the combustion chamber. The pressure traces were also obtained by a sensor in order to get the ignition delay and analyze the combustion process in detail.

In contrast to a normal vehicle, a 4-wheel steer (4WS) and 4-wheel independent drive (4WID) vehicle provides more flexibilities in vehicle dynamic control and better handling performance, since both the steer angle and drive torque of each wheel can be controlled. However, for motorsports, how much lap time can be improved with such a vehicle is a problem few discussed. So, this paper focuses on the racing line optimization and lap time improvement for a 4WS &4WID vehicle. First, we optimize the racing line and lap time of three given circuits with the genetic algorithm (GA) and interior-point method, and several objective functions are compared. Next, to evaluate the lap time improvement of 4WS & 4WID, a detailed vehicle dynamic model of our 4WS & 4WID platform vehicle is built in Carsim. To follow the racing line, a path following controller which contains a PID speed controller and a model predictive control (MPC) yaw rate controller is built.

Generally, noise will occur during steering with the hydraulic power steering system (hereinafter HPS). The noise producing in the rotary valve takes up a big proportion of the total one. To study the noise in the control valve, 2-D meshes of the flow field between the sleeve and the rotor were set up and a general CFD code-Fluent was used to analyze the flow inside the valve. The areas where the noise may be occurred were shown and some suggestions to silence the noise were given.

Early injection timing is an effective measure of pre-mixture formation for diesel low-temperature combustion. Three algebraic subgrid models (Smagorinsky model, dynamic Smagorinsky model and WALE model) and one-equation kinetic energy turbulent model using modified TAB breakup model (MTAB model) have been implemented into KIVA3V code to make a detailed large eddy simulation of the atomization and evaporation processes of early injection timing in a constant volume chamber and a Ford high-speed direct-injection diesel engine. The results show that the predictive vapor mass fraction and liquid penetration using LES is in good agreement with the experiment results. In combustion chamber, the sub-grid turbulent kinetic energy and viscosity using LES are less than with the RANS models, and following the increasing time, the sub-grid turbulent kinetic energy and viscosity also increase and are concentrated on the spray area.

Modelling of disc in brake squeal analysis is complicated because of the rotation of disc and the sliding contact between disc and pads. Many analytical or analytical numerical combined modeling methods have been developed considering the disc brake vibration and squeal as a moving load problem. Yet in the most common used complex eigenvalue analysis method, the moving load nature normally has been ignored. In this paper, a new modelling method for rotating disc from the point of view of modal is presented. First finite element model of stationary disc is built and modal parameters are calculated. Then the dynamic response of rotating disc which is excited and observed at spatial fixed positions is studied. The frequency response function is derived through space and time transformations. The equivalent modal parameter is extracted and expressed as the function of rotation speed and original stationary status modal parameters.

The desired yaw rate is a vital target parameter for vehicle stability control, which is currently determined as a steady-state yaw rate by the linear single-track vehicle model. Tire nonlinearity deteriorates the effect of vehicle stability control at larger lateral acceleration. This paper proposes a new calculation method of the steady-state yaw rate considering the tire nonlinearity based on the brush tire model. To validate and verify the proposed method, step steering tests of the target vehicle under different lateral accelerations are carried out on a real proving ground. The results show that when the lateral acceleration is relatively small, the difference between the calculation results of the proposed method and the traditional one is not apparent, and both methods can provide a good estimation for the steady-state yaw rate; however, when the lateral acceleration is relatively large, the difference becomes apparent.

A hydraulic chamber is embedded in serial with the accumulator of a normal mono-tube magnetorheological fluid damper (MRFD). The damper stiffness can be adjusted by changing the accumulator volume with the hydraulic chamber. The hydraulic chamber is connected to an electric pump and controlled by the braking-by-wire (BBW) system. A modified bi-viscosity magnetorheological fluid (MRF) model that explicitly includes the parameter of control current is proposed. A dynamic model of this hydraulic MRFD is subsequently set up based on the MRF model. Experiments are conducted to validate the model and simulations are carried out to study the influences of accumulator volume on the external performances. Results show that the hydraulic chamber is able to provide rapid variations of the external force through accumulator volume changes.

In a monotube magnetorheological fluid damper (MRFD), there usually exists a compensation chamber with designated initial gas pressure. This enclosed compensation chamber works as an air spring to some degree to provide force to the working piston. In this work, in order to extend the external damping force range and improve the controlling efficiency, a structure of MRFD with three additional accumulators is proposed. These additional accumulators are connected to the atmosphere through an air pump and the compensation chamber with a barometric valve. The external damping force range thus can be rapidly adjusted through mode shifting with this configuration. A mathematical model of this damper with coupled effects between the air and the magnetorheological fluid (MRF) is developed. Comparing the bench tests results with some simulation outcomes, the simulation model of this MRFD is validated.

Both ammonia and hydrogen, as zero-carbon fuels for internal combustion engines, are received growing attention. However, ammonia faces a challenge of low flame propagation velocity. Through injecting hydrogen into active pre-chamber, its jet flame ignition can accelerate the flame propagation velocity of ammonia. The influence of different pre-chamber structures on engine combustion characteristics is significant. In this paper, numerical studies were conducted to assess the impact of various pre-chamber structures and hydrogen injection strategy on the combustion characteristics of ammonia/hydrogen engines while maintaining the equivalent ratio of 1.0. The results indicate that the jet angle significantly affects the position of jet flame and the followed main combustion. The in-cylinder combustion pressure peaks at jet angle of 150°. Meanwhile, the combustion duration of 150° is shortened by 74.3% compared with that of 60°.

The study and prevention of unstable vibration is a challenging task for vehicle industry. Improving predicting accuracy of braking squeal model is of great concern. Closed-loop coupling disc brake model is widely used in complex eigenvalue analysis and further analysis. The coupling stiffness of disc rotor and pads is one of the most important parameters in the model. But in most studies the stiffness is calculated by simple static force-deformation simulation. In this paper, a closed-loop coupling disc brake model is built. Initial values of coupling stiffness are estimated from static calculation. Experiment modal analysis of stationary disc brake system with brake line pressure and brake torques applied is conducted. Then an optimization process is initiated to minimize the differences between modal frequencies predicted by the stationary model and those from test. Thus model parameters more close to reality are found.

Ammonia shows promise as an alternative fuel for internal combustion engines (ICEs) in reducing CO2 emissions due to its carbon-free nature and well-established infrastructure. However, certain drawbacks, such as the high ignition energy, the narrow flammability range, and the extremely low laminar flame speed, limit its widespread application. The dual fuel (DF) mode is an appealing approach to enhance ammonia combustion. The combustion characteristics of ammonia-diesel dual fuel mode and ammonia-PODE3 dual fuel mode were experimentally studied using a full-view optical engine and the high-speed photography method. The ammonia energy ratio (ERa) was varied from 40% to 60%, and the main injection energy ratio (ERInj1) and the main injection time (SOI1) were also varied in ammonia-PODE3 mode.

An imperceptible engine start is critical to the acceptance of hybrid vehicles. This paper focusses on an optimal control problem that tries to reduce vibration during engine start. Efforts are made to obtain the optimal speed trajectory that could cause minimum vibration during engine start. In the first section, the target diesel powertrain is introduced. A four cylinder diesel engine is coaxially paralleled with an ISG motor. The ISG motor serves as the engine starter and engine flywheel. Its dynamic model is established using crank-link dynamics. Secondly, an index is brought out to evaluate the severity of vibration. The cylinder pressure variation is the main cause of engine torque ripple, which in turn results in engine speed fluctuation. The square of the angular acceleration is chosen as the index of vibration. The index shows a positive relation of cylinder pressure in terms of amplitude.

A computational fluid dynamics (CFD) guided design optimization was conducted for the piston bowl geometry for a heavy-duty diesel engine. The optimization goal was to minimize engine-out NOx emissions without sacrificing engine peak power and thermal efficiency. The CFD model was validated with experiments and the combustion system optimization was conducted under three selected operating conditions representing low speed, maximum torque, and rated power. A hundred piston bowl shapes were generated, of which 32 shapes with 3 spray angles for each shape were numerically analyzed and one optimized design of piston bowl geometry with spray angle was selected. On average, the optimized combustion system decreased nitrogen oxide (NOx) emissions by 17% and soot emissions by 41% without compromising maximum engine power and fuel economy.

The new concept of “human-machine shared control” provides an amazing thinking to enhance driving safety, which has been attracted a great deal of research effort in recent years. However, little attention has been paid to the nonlinearity of the shared control system brought by the tire, which significantly influences the control performance under extreme driving conditions. This paper presents a novel shared steering torque control scheme to model the human-machine steering torque interaction near the vehicle’s handling limit, where both driver and driver assistance system (DAS) are exerting steering torque to maneuver the vehicle. A six-order driver-vehicle dynamic system is presented to elaborate the relationship between steering torque input and vehicle lateral motion response. Particularly, we use a piecewise affine (PWA) method to approximate the tire nonlinearity.

To tackle the over-actuated and highly nonlinear characteristics that four-wheel-independent-steering and four-wheel-independent -driving (4WIS/4WID) vehicles exhibit when tracking aggressive trajectory, a hierarchical controller with layers of computation-intensive modules is commonly adopted. The high-level linear motion controller commands the desired state derivatives of the vehicle to meet the overall trajectory tracking objectives. Then the system dynamic is inversed by the mid-level control allocation layer and the low-level wheel control layer to map the target state derivatives to steering angle and motor torque commands. However, this type of controller is difficult to implement on the embedded hardware onboard since the nonlinear dynamic inversion is typically solved by nonlinear programming.

As the essential of future driver assistance system, brake-by-wire system is capable of performing autonomous intervention to enhance vehicle safety significantly. Regenerative braking is the most effective technology of improving energy consumption of electrified vehicle. A novel brake-by-wire system scheme with integrated functions of active braking and regenerative braking, is proposed in this paper. Four pressure-difference-limit valves are added to conventional four-channel brake structure to fulfill more precise pressure modulation. Four independent isolating valves are adopted to cut off connections between brake pedal and wheel cylinders. Two stroke simulators are equipped to imitate conventional brake pedal feel. The operation principles of newly developed system are analyzed minutely according to different working modes. High fidelity models of subsystems are built in commercial software MATLAB and AMESim respectively.

A conceptual approach to help understand and simulate droplet induced pre-ignition is presented. The complex phenomenon of oil-fuel droplet induced pre-ignition has been decomposed to its elementary processes. This approach helps identify the key fluid properties and engine parameters that affect the pre-ignition phenomenon, and could be used to control LSPI. Based on the conceptual model, a 3D CFD engine simulation has been developed which is able to realistically model all of the elementary processes involved in droplet induced pre-ignition. The simulation was successfully able to predict droplet induced pre-ignition at conditions where the phenomenon has been experimentally observed. The simulation has been able to help explain the observation of pre-ignition advancement relative to injection timing as experimentally observed in a previous study [6].

The primary breakup of a planar liquid sheet produced by an air-blast atomizer was studied through numerical simulations, in order to reveal physical mechanisms involved during this process. The reliability of simulations was verified by comparing the macroscopic parameters, e.g. breakup time and spatial growth rate, with experimental data. Shear instability and RT (Rayleigh-Taylor) instability were found to play important roles during the primary breakup. By analyzing the acceleration of a fluid parcel within liquid sheet using Discrete Particle Method, and measuring the wave length of transverse unstable wave, RT instability was found to be partially responsible for transverse instability. The predictions of LISA (Linearized Instability Sheet Atomization) model on breakup time were compared to experiments, and obvious differences were found to exist.

In this paper, a hybrid combustion mode in four-stroke gasoline direct injection engines was studied. Switching cam profiles and injection strategies simultaneously was adopted to obtain a rapid and smooth switch between SI mode and HCCI mode. Based on the continuous pressure traces and corresponding emissions, HCCI steady operation, HCCI transient process (combustion phase adjustment, SI-HCCI, HCCI-SI, HCCI cold start) were studied. In HCCI mode, HCCI combustion phase can be adjusted rapidly by changing the split injection ratio. The HCCI control strategies had been demonstrated in a Chery GDI2.0 engine. The HCCI engine simulation results show that, oxygen and active radicals are stored due to negative valve overlap and split fuel injection under learn burn condition. This reduces the HCCI sensitivity on inlet boundary conditions, such as intake charge and intake temperature. The engine can be run from 1500rpm to 4000rpm in HCCI mode without spark ignition.